Quality Control from Fab to Field

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Recording of Wednesday, June 19, 2024 | The smarter E Europe | Conference Program | Language: English | Duration: 16:08 .

TÜV Rheinland Discusses Rapid Technological Shifts and Emerging Risks in PV Module Quality Control at Annual Conference

Quality control and quality assurance are foundational to TÜV Rheinland's services, spanning from development through operation. The presentation highlights the importance of continuous quality control in light of rapid advancements in photovoltaic (PV) technology. Historical data shows a shift from aluminum back surface field modules, phased out by 2023, to emerging technologies like Topcon N-type and heterojunction cells. This evolution introduces new risks related to changing wafer thicknesses and module sizes. Potential risks associated with these changes include mechanical durability issues due to thinner glass and larger module sizes, UV-induced degradation affecting glass integrity, and failures arising during transportation or manufacturing. To address these challenges, databases such as PV failure fact sheets developed by IEA PVPS Task 13 provide crucial information on potential failures and mitigation strategies. Furthermore, mobile laboratories equipped for onsite testing can detect deviations in power measurements across different manufacturers' batches. Such inspections often reveal transport-related cracks or pre-existing manufacturing defects not identified at production stages. Effective sample picking is essential to account for variations within different performance classes of the same manufacturer. During construction monitoring using tools like LED solar simulators helps identify inconsistencies early on while ensuring that damaged modules do not reach operational sites without detection. Lastly, ongoing operational checks focus on structural vulnerabilities where installation clamps can create stress points leading to fractures.

Automatisierte Zusammenfassung durch AI Conver

Magnus Herz
Project Manager
TÜV Rheinland Energy GmbH
Germany

If designed and maintained well, solar systems can function for several decades. However, every PV power plant's life ends at some point - even if high-quality components have been used, whether because of age, financial feasibility or extreme weather events. The resulting waste streams need to be managed, but also generate a huge potential for repowering solar installations.

This session will provide:

  • Overview of end-of-life management best practices
  • Product quality control from fab to field
  • Module reliability & performance
  • Repowering solar power plants
  • The impact of extreme weather on climate

Further Talks of this session:

Speaker

Adele Ara
Chief Technology Officer
Lightsource bp
UK

To Talk

Speaker

Sishir Garemella
Head of Interational Business Development
Kiwa PVEL
USA

To Talk

Speaker

Tomaso Charlemont
Head of PV Revamping / Repowering EMEA
BayWa r.e. AG
Germany

To Talk

Speaker

Ulrike Jahn
Senior Scientist
Fraunhofer Center for Silicon-Photovoltaics CSP
Germany

To Talk

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Despite strong research capabilities and the presence of leading production equipment suppliers, Europe has been struggling to rebuild competitive wafer-to-module manufacturing, while the USA and India have enabled a local renaissance in solar manufacturing. In Europe, even long-established inverter manufacturers have been losing considerable ground. With the EU's Net Zero Industry Act yet to deliver momentum, attention is turning to the upcoming Industry Accelerator Act. This session examines how policy, investment and value-chain strategies can strengthen domestic manufacturing and increase internal value creation.Key topics:Overview of EU and national policy frameworks to support local manufacturingStatus of Europe's solar manufacturing value chainInvestment gaps and competitiveness challenges Strategies for triggering a sustainable solar manufacturing revival 

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Panel Discussion of the Session: Off-Grid: PV-Based Hydrogen Microgrid Projects Around the World

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Discover how green hydrogen and fuel cell technologies are transforming decentralized energy systems worldwide. This session will be presenting hands-on experience from pioneering projects in Thailand, Ghana, Namibia and South Africa. Find out how solar-powered hydrogen microgrids can replace diesel generators, strengthen energy resilience and enable short- to long-term storage, while supporting environmental and climate goals. Project partners including German SMEs and research institutes, share insights on lessons learned, local benefits and the replication potential of these systems. Selected projects were implemented with the support from the Export Initiative Environmental Protection, a funding programme of the German Federal Ministry for the Environment, Climate Action, Nature Conservation and Nuclear Safety. 

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