Panel Discussion: Why We Need a Holistic Approach to Address Current Quality and Reliability Pain Points in PV Systems

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Recording of Wednesday, May 07, 2025 | The smarter E Europe | Conference Program | Language: English | Duration: 18:24 .

Debate Over Glass Thickness in Solar Modules Sparks Concerns on Cost-Cutting and Durability Challenges

The discussion centers on the durability and configuration of solar glass in module applications, addressing issues like cell cracking and glass breakage. Varun Gupta from Triveni Renewables highlights a preference for 2.0 by 2.0 millimeter configurations over thicker options due to their resistance against hail damage, though thinner glasses are more susceptible to breaking under operational stresses such as high wind loads or field impacts. The industry faces challenges stemming from its low-cost nature impacting component quality; while improvements like better-quality tempered glass exist, cost constraints deter adoption. IEC standards allow flexibility but require testing each supplier's product for consistent quality across factories. Manufacturers often list brand names on Bills of Materials (BOMs) without producing certain components themselves, leading to potential inconsistencies in material sourcing and quality assurance affecting most BOM items. Steel is being explored as an alternative frame material due to strength and lower carbon footprint despite weight issues with double-glass modules compared to aluminum’s established benefits. Mechanical failures in modules occur at concerning rates both during tests and field conditions—prompting questions about reduced panel frame thicknesses around 30 millimeters' impact on mechanical integrity versus design factors like profile design influencing robustness more than mere dimensions do—a robust analysis through FEM simulations is recommended for improvement insights.

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Patrick Zank
Senior Battery Consultant & Business Development Manager
VDE Renewables GmbH
Germany

Steven Xuereb
Executive Director
Kiwa PI Berlin
Germany

George Touloupas
Vice President, ESG and New Services
Clean Energy Associates (CEA)
USA

Dr. Anna Heimsath
Head of Department "Analysis PV Modules and Power Plants"
Fraunhofer Institute for Solar Energy Systems ISE
Germany

Dr. Ingrid Hädrich
Head of Group 'Degradation Analysis and Modelling' (PV Modules)
Fraunhofer Institute for Solar Energy Systems ISE
Germany

Tristan Erion-Lorico
Vice President of Sales and Marketing
Kiwa PVEL
USA

Solar companies that want to maintain their position in the market cannot compromise on the quality and reliability of their products, even in the face of today's immense price pressures. But how can high-quality, long-lasting products be guaranteed in a highly competitive business environment that demands constant innovation in product design and changes in the bill of materials to quickly reduce costs? This session will provide: Best practices for maintaining high-quality standards while innovating product design Strategies for PV product procurement ensuring long-term reliability despite continued cost pressures Discussion on quality assurance programs and benchmarks for product reliability testing, from procurement, pre-production, production to post-shipment.

Further Talks of this session:

Speaker

Steven Xuereb
Executive Director
Kiwa PI Berlin
Germany

To Talk

Speaker

George Touloupas
Vice President, ESG and New Services
Clean Energy Associates (CEA)
USA

To Talk

Speaker

Patrick Zank
Senior Battery Consultant & Business Development Manager
VDE Renewables GmbH
Germany

To Talk

Speaker

Dr. Anna Heimsath
Head of Department "Analysis PV Modules and Power Plants"
Fraunhofer Institute for Solar Energy Systems ISE
Germany

Dr. Ingrid Hädrich
Head of Group 'Degradation Analysis and Modelling' (PV Modules)
Fraunhofer Institute for Solar Energy Systems ISE
Germany

To Talk

Speaker

Tristan Erion-Lorico
Vice President of Sales and Marketing
Kiwa PVEL
USA

To Talk

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Perovskites: The Race for the Future of PV?

The smarter E Podcast Episode 258 | Language: English

June 25, 2026

HZB researchers explore perovskite tandem solar cells, efficiency gains, and the challenges of bringing the technology to market.

Publications
Global Market Outlook for Solar Power 2025–2029

SolarPower Europe’s annual Global Market Outlook for Solar Power is the most authoritative market analysis for the solar sector.

The smarter E Europe Conferences 2026
Panel Discussion of the Session: Solar Made in the EU

Tuesday, June 23, 2026, 02:30 pm

The smarter E Europe Conferences 2026 | Conference Program

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Despite strong research capabilities and the presence of leading production equipment suppliers, Europe has been struggling to rebuild competitive wafer-to-module manufacturing, while the USA and India have enabled a local renaissance in solar manufacturing. In Europe, even long-established inverter manufacturers have been losing considerable ground. With the EU's Net Zero Industry Act yet to deliver momentum, attention is turning to the upcoming Industry Accelerator Act. This session examines how policy, investment and value-chain strategies can strengthen domestic manufacturing and increase internal value creation.Key topics:Overview of EU and national policy frameworks to support local manufacturingStatus of Europe's solar manufacturing value chainInvestment gaps and competitiveness challenges Strategies for triggering a sustainable solar manufacturing revival 

The smarter E Europe Conferences 2026
Panel Discussion of the Session: Off-Grid: PV-Based Hydrogen Microgrid Projects Around the World

Tuesday, June 23, 2026, 02:30 pm

The smarter E Europe Conferences 2026 | Conference Program

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Discover how green hydrogen and fuel cell technologies are transforming decentralized energy systems worldwide. This session will be presenting hands-on experience from pioneering projects in Thailand, Ghana, Namibia and South Africa. Find out how solar-powered hydrogen microgrids can replace diesel generators, strengthen energy resilience and enable short- to long-term storage, while supporting environmental and climate goals. Project partners including German SMEs and research institutes, share insights on lessons learned, local benefits and the replication potential of these systems. Selected projects were implemented with the support from the Export Initiative Environmental Protection, a funding programme of the German Federal Ministry for the Environment, Climate Action, Nature Conservation and Nuclear Safety. 

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